Semi-automated material handling systems are gaining popularity as an incredible alternative to fully automated warehouses. These systems are integral to operating efficiently and gaining an edge over the competition without needing to invest hefty amounts in fully automated systems. But what exactly do semi-automated material handling systems include and what are the key benefits? Let’s find out!
Semi-Automated Material Handling: What is it?
Semi-automated systems utilize automated equipment requiring minimal human intervention. These machines enhance the processes employees perform as semi-automation enables customization according to the requirements of warehouses.
Certain parts can be run manually, while others can be automated. You can base your decision according to the automation needs of your operation. It ranges from a mostly conventional manufacturing facility with minimal automation to one fully automated and requires minimal manual interaction.
When to Invest in Semi-Automated Warehouses?
Identifying when to take the next step can be difficult. Semi-automated warehouses can be a hefty investment, so it’s important to consult the professionals before making the transition.
Semi-automated systems are beneficial in situations where your facility cannot keep up with the demand, employee turnover rates are high, or you’re concerned about product and employee safety. They’re also helpful if you’re struggling to keep up with demand or are experiencing an unacceptable number of errors.
Whether you’re planning to automate a small portion of your facility or want to implement it into the majority of your warehouse, here are some benefits to consider.
#1- Reduction in Employee Error
Warehouse tasks, such as placing and picking, are repetitive, and manually doing them can lead to human error. Automated systems assist these tasks, making order picking and placement safer and more efficient due to a dip in error rates.
#2- Improved Safety
Semi-automation helps improve employee safety in everyday operations in several ways. Employees no longer need to take on responsibilities requiring cumbersome manual labor. The system will instead perform these tasks safely and efficiently.
For instance, lift modules help to bring the object right to the picker at an optimal height. They will no longer be required to stoop to reach items at the bottom or reach higher up to pick them up from the upper levels. In addition, most such systems enable workers to be fully aware of their surroundings.
#3- Increased Picking Speed
When employees don’t have to perform repetitive tasks, picking times are shown to decrease. Automated picking systems help pick items at a steady speed and then deliver it to employees. Lifting modules have been shown to improve picking speed by up to 600%. That’s because the machine takes on the duty of presenting every item right to the pick and they don’t have to walk aisles searching for every product.
Semi-Automation vs. Fully Automated Systems: Which is Better?
Flexibility
FlexibilityOne of the many benefits of semi-automation is that there’s always room to grow if you plan to implement full automation in the future. You can start slowly by adjusting your operations with the intent of fully automation processes in the future once you’re more comfortable or have the budget to implement it.
Human Intervention
Some operations still require human intervention. Semi-automation gives room for human intervention whenever necessary. Due to the flexibility such systems offer, you can select which processes can be automated and which should be done manually.
Faster ROI
Automating a warehouse to any degree requires a hefty investment. Even with the initial investment, the ROI of semi-automated systems is quicker than fully automated ones because these machines are usually less expensive.
Take the Next Step with Hovair Systems
Hovair Systems has highly experienced and knowledgeable professionals who can help you design, engineer, and install various manual and automated heavy load handling systems.
Our turnkey systems include lifting & rigging equipment, air bearings, air bearing kits, air beams, industrial turntable systems, air casters, vehicle turntables, air compressor tools, automobile turntables, and other ergonomic equipment.
Give us a call to learn which systems will best fit your operation and budget. Get in touch with us to find out more!