Using Automation to Improve Bulk Material Handling Efficiency

Manufacturers worldwide are under constant pressure to produce goods more quickly, at a lower cost, without compromising quality. Technology has made it possible to optimize processes using the right automated tools. The first mile of automation involves how raw materials are received, transported, and stored from the moment they enter the manufacturing plant.

Technology continues to improve the design, performance, and functionality of material handling equipment, directly impacting efficiency. From the assembly line to complex robotics, automated equipment reduces unexpected downtime, optimizes uptime, and makes processes faster. Automation also improves bilk material handling efficiency.

Material Handling Automation: How Does it Improve Efficiency?

Bulk material handling is useful in different production stages. It offers a single point of contact for all raw material handling needs. Mass production industrial plants use the equipment to transform raw materials into consumable goods.

Automating the process helps eliminate waste, enhances productivity, and increases safety, resulting in significant cost savings. It also reduces the requirement for human intervention, lowering the chance of damage or human error. It also helps achieve excellence in production planning, process flow management, forecasting, resource allocation, efficient delivery, repeatability, and control.

Bulk material handling systems can be automatic, manual, or a combination. When you start looking for options, you’ll notice there are many bulk handling systems you can choose from. To make things easier, schedule a consultation with us! Our experts can guide you regarding which material handling systems may be right for your facility. But first, let’s look at how material handling equipment impacts efficiency.

 #1- Cost-Efficiency

Many manufacturing and warehouse facilities leverage automation to improve operational efficiency and lower costs. This includes smart machines, robots, automated guided vehicles, and material handling equipment.

The right system that coordinates inputs and outputs helps cut costs effectively. These include labor costs that make up over 60% of operational budgets in an average warehouse. It also enhances safety, so costs associated with workplace injuries are also reduced. Picking costs, floor space usage, and workplace absences are also reduced.

#2- Streamlined Processes

When a facility is organized with an optimized flow of materials, it automatically improves efficiency. The material should be accessible with few errors or risks in the shortest time possible. Material handling equipment helps simplify processes and makes it easier to label items for identification and tracking. The movement of materials can also be recorded and optimized to eliminate unnecessary processes. It helps store and retrieve items to make inventory management more precise, quicker, and accurate.inventory management#3- Improved Productivity

Workers with the right tools to move bulky loads across the floor reduce the chances of product damage or life-altering injuries. Besides reducing workers’ compensation payments, legal costs, and medical expenses, these tools also boost employee morale and motivate them to work harder. Your facility can attract skilled staff, leading to higher profitability in the long run.

Having the Right Automated Material Handling Systems Is Made Easy with Hovair Systems

Hovair Systems offers a range of ergonomic equipment to promote safe material handling practices. Our wide range of air-powered tools can move the heaviest loads omni-directionally without requiring much force.

Get your order started for premium quality heavy load handling systems, including lifting & rigging equipment, air bearings, air bearing kits, air beams, industrial turntable systems, air casters, vehicle turntables, air bearing modules, air compressor tools, automobile turntables, and many other innovative heavy load carriers for moving heavy machinery.

Give us a call to talk to our heavy mover experts! They will guide you in making the best choices for heavy load handling systems for your operation.

Leave a Reply

Your email address will not be published. Required fields are marked *