Month: May 2020

The Use of Turntables for the Automobile Industry

Within the automobile and exhibition industry, the value of vehicle turntables is unique. Being essentially a rotating platform, it is particularly useful within assembly units, showrooms, and exhibitions, as it enables the manual rotation of a vehicle. Offering a varied range of turntables for trucks, cars, the automobile industry, and specialty uses, Hovair produces state-of-the-art turntables.

These uniquely-built turntables that provide high capacity and stable rotating platforms are easily customizable. Rather than opting for a DIY car turntable, opting for a solid, durable, and reliable turntable is a better alternative. These turntables aren’t just appropriate for residential environments, but are also suitable for a commercial environment, making them the required apparatus for exhibiting or examining a vehicle. Built with a sturdy material, they are a cost-effective and lasting solution for car-enthusiasts and the automobile industry. With either the option of powering them through an electro-mechanical or air-bearing system, they are convenient to use.

  • Easily installable into a driveway or garage using in-ground drive pits
  • All components of pit ring construction are provided ahead of time for the contractor’s use
  • The convenience and liberty of choosing between electro-mechanical powered installation or an air bearing system
  • The liberty of choosing multiple-positions starts and stops
  • Easy to use with high-safety, reliability and low maintenance
  • Easily usable control panel for internal usage
  • No need to turn into tight driveways or garage spaces
  • Drawings supplied with each model for the contractor to use

Industrial & Specialty Turntables

The global demand for vehicles has risen exponentially in the past two decades. This has led the automobile industry to progress ahead and integrate technological advancements into their assembly units. Requiring various equipment for manufacturing a vehicle, the automobile industry specifically requires a turntable. Facilitating the material handling industry, Hovair Systems provides tailored turntables. With the requirement of each assembly unit varying according to what they manufacture, turntables are fine-tuned according to the differing requirements.

Through processes such as hot forming, lifting, and positioning, part identification, stamping, welding, work holding, thermo forming, and assembly, a manufacturer works towards completing a finished vehicle. By opting for a Hovair produced turntable, an automotive plant benefits and gains leverage of the following:

  • Custom-built to the specifications and needs of the manufacturer
  • Supplied for a permanent and fixed location or provided for convenient forklift truck moving
  • Provided as either an electro-mechanically powered system or air-bearing powered
  • Can easily be controlled through a foot pedal, hand pendant or pedestal panel
  • Can easily rotate backward and forward with pre-set stopping points
  • The availability of a variable control speed- up to 25 rpm
  • Easily customizable into any size or shape- up to 24 feet in diameter
  • Easily installable through using floor surface mounting bolts
  • No need for excavation or digging for installation. It stands on the surface and bolt-mounts into position.
  • Easily maintained with spares being easily available (however, rarely required)
  • Highly-safe and easy to use – requires no specialized training for operating it
  • The manufacturer incurs no additional costs for training or any safety hazards

Providing not just the equipment itself, Hovair Systems also offers installation service. Possessing the ability to adapt to a manufacturer’s requirements, Hovair works ingeniously in different industries. This is because, not just the automobile, but also the entertainment industry makes use of turntables, in instance for a carousel.

As a result of maneuverability being a big concern within restricted and cramped spaces, turntables play a critical role in making processes time-effective, cost-effective, and efficient. Varying in customized sizes and varying loading capacities, turntables are instrumental for optimized space utilization and decreased operating costs.

The Significance of a Rigging System for the Aviation Industry

With technological progressions shaping the landscape of each industry, the aviation industry benefits from the use of air-powered rigging systems. The presence and importance of a rigging system are experienced at different stages, be it during the manufacturing or the maintenance process. Both the processes being essential to the aviation industry, a rigging system acts as a material handling equipment.

Heavy-load equipment and components are an inevitable part of the aviation industry. Within the aircraft assembly unit, a rigging system helps in moving around and attaching different components of an airplane structure, such as the wings, an empennage, landing gear, a power plant, a fuselage, or the cockpit. Using conventional jacking equipment results in several limitations, such as safety issues or the necessity for a power source.

Using a Hovair rigging system, on the other hand, has several advantages, as it makes the maneuverability of heavy loads around the assembly unit easy, convenient, and seamless. Whether it is an awkward shaped or sized load or heavy machinery, a Hovair rigging system or lift bags is just what the aviation industry needs. Adding an extra and improved dimension to rigging capabilities, a manufacturer instantaneously trickles in efficiency and productivity into their unit, with all limitations eliminated. Following are the benefits of using a pneumatic rigging system:

  • Can easily handle a load of up to 100 tons and beyond
  • Can easily handle any shape or size load
  • Can easily handle machinery or equipment with disproportionate weight balance
  • Kits available with all hardware and components necessary to plug in and go
  • No other source of power required – air-powered systems work on compressed air
  • Liberty to choose from a variety of air beams, air pallets, and air bearing kits
  • A suitable and appropriate equipment for clean room operations- environmentally friendly
  • No specific training required- any operator can easily use the equipment
  • No additional costs for the manufacturer- no training and no safety hazards
  • A quick process leading to efficiency and high production

The Use of an Air Bag

Using an airbag jack, operators can suspend heavy-load equipment in the air in a safe, easy-to-use, and reliable manner. Manufactured using steel woven mesh or Kevlar, they complement material handling equipment. Sliding easily beneath heavy equipment, these bags filled with compressed air, provide the strength and grip required for moving around a heavy load. Having an interlocking surface, they grip loads in a firm manner.

Facilitating efforts to recover, tow, and rescue, an airbag plays a variety of roles. Requiring only a few inches of clearance, yet increasing in size exponentially, an airbag is compact and effective in its usage. Additionally, using lift bags, with a lift jack provides a supplementary layer of control with an air bearing system. With crank handles being present, an operator gets to level loads that require careful positioning, making height adjustments flexible and easy. Floating the load around an assembly unit, the operators gain complete autonomy over the process.

Using conventional equipment for moving around, heavy-loads has a variety of drawbacks. They require operators to maintain and inspect the equipment at regular intervals, specialized training is necessitated, they usually have load limits and require constant communication. Failing to follow through on these set limitations can result in fatalities and the creation of several hazards, which are a risk to the personnel and the load involved. Harnessing the use of traditional moving equipment within an assembly unit increases the presence of unnecessary costs. Thus, with excellent reliability, medium operating cost, and no complexity involved, pneumatic systems are the most cost-effective option when looking to execute the mechanical movement.

Equipment for the Material Handling Industry: Industrial Lift Table

Moving around heavy objects is an essential part of the material handling industry. In the past, industries relied on traditional equipment for moving around or elevating heavy loads around the assembly floor, such as cranes or forklifts. With technological progression emerging to the forefront, these traditional types of equipment were replaced with pneumatic lifting devices. In doing so, these conventional pieces of equipment were replaced with air casters.

These air casters create a film or seal of air between the floor and the object, allowing the load to be lifted off the ground easily. Using only compressed air, this alternative reduces man-power, reduces safety hazards, and reduces various other limitations associated with the traditional tools of the trade.

Be it an air bearing system or an industrial scissor lift table, each equipment is built by harnessing years of knowledge and experience of operating within the manufacturing industry. Understanding how these equipment are required to facilitate various industrial applications, Hovair builds air caster products that are high on quality and high on value. Whether used within a cold storage, a warehouse, a manufacturing unit, or in logistics, any of the top processes of moving around heavy objects can easily be handled through an air-powered system.

By seeking to leave behind tools and processes that are a safety-hazard and higher in cost, a manufacturer can opt to trickle in the following benefits:

  • The size, speed, duty cycle, safety features, and capacity of a lift table can be customized easily.
  • A lift table works to maximize operator efficiency, as a single man can handle the task, rather than requiring a group to handle the heavy load.
  • It reduces the chances of injury, leading to reduced costs for the manufacturer and reduced safety risks for the personnel.
  • It requires operators to maintain a normal posture when operating the equipment, resulting in no strain or development of a health condition.
  • No maintenance and no lubrication results the manufacturer to incur no additional costs
  • Easy to handle due to a narrow and lightweight footprint
  • No requirement for additional power, as it runs wholly on compressed air
  • Consistent and reliable lifting power
  • A dependable and cost-effective solution for shuttling, stacking, transferring or elevating the material
  • Elevate overall productivity and ergonomics
  • Not vulnerable to any oil leaks or spills linked to hydraulic units
  • Complete stability and assurance while lowering and raising heavy-load material
  • No damages to the floor as the load doesn’t fall or drop to the fall causing cracks, scrapes or dents

With there being a constant need to lift and lower material within industrial environments, an ergonomic lift table, AKA a scissor lift table, works in a multi-purpose manner. Being adjustable to any height, being portable, and with the manufacturer possessing the liberty to fine-tune the capacity, the ergonomic lift table can be the perfect equipment for your facility.

With durability and reliability being the core features, a ergonomic lift table is engineered to provide ultimate user safety. By settling their primary focus on versatility and strength, Hovair Systems produces scissor lift tables and ergonomic lift tables that serve different industries in an all-embracing manner, even if they are used as a working table for teams working within a construction zone.

Rather than endangering their personnel’s health and rather than opting for ways that are long-forgotten by their fellow industrialists, it is essential that industries take up avenues that work in their interest. By choosing an ergonomic lift table that works for their unique environment and their unique industry, manufacturers can change the culture around their assembly unit.

Making it more effortless and easier, using an ergonomic lift table, they can increase productivity and can gain from seamless processes running on their production floor. Owing to the demand for ergonomic lift tables growing all across the globe, the tool is the futuristic heavy-load moving equipment that should be included in any facility.

Air Powered Systems 101: Why An Air Caster Is Necessary?

Replacing the inefficiency and safety hazards associated with traditional moving equipment is a pneumatically powered system. Being a lifting device used to lift and move around heavy-loads on a flat surface, an air caster works by utilizing air. Rather than relying on a power source, it allows heavy objects to float around, by simply being suspended in the air with the supply of compressed air.

Creating an air seal between the floor and the airbag, an air caster works in an ingenious manner. Within any industrial plant or assembly unit, the moving of heavy objects is an inevitability. However, manufactures need to take up a proactive approach in protecting the personnel and equipment located within the unit. Air casters are a departure from traditional heavy-load moving equipment, as they don’t include the challenges that are associated with traditional equipment.

Finding Innovation within Assembly Floors

A forklift requires maintenance, specialized training, has a set load capacity, and requires constant open communication. Without following this procedure, a manufacturer can either not go ahead with executing mechanical movement or either endanger the lives of their personnel. Sustaining injuries and sustaining high costs becomes a reality when dealing with traditional heavy-load moving equipment. At a sharp contrast, a wise investment is to make use of air caster products, such as air beams, air bearing, and air pallets.

Commonly used to lift delicate, awkwardly-shaped, and heavy loads, an air caster product works to move unbalanced load across a facility. High maneuverability and precise positioning are its defining characteristics, leading this low-profile moving equipment to fit into any manufacturer’s assembly unit. Being ideal for the uneven weight distribution of load and providing the necessary support, an air beam can easily be customized to meet a manufacturer’s specific requirements.

Made using sturdy material such as aluminum, Hovair produces high quality and cost-effective air caster equipment to facilitate the need for different facilities within the material handling industry. Simply placed beneath a heavy-load or object, they are easy to use, easy to incorporate into processes, and easy to sustain. Realizing consequential gains in safety and cost reduction, both in terms of manpower and downtime, a manufacture gains through the following features:

  • Low floor load and no damage to the surface or floor, such as cuts, dents or scrapes.
  • Effective space utilization, leading to efficiency
  • Can work in areas where cranes, overhead lifts, and forklifts cannot work, as air cushions can easily shift direction. This makes taking u-turns and spinning a load an easy undertaking.
  • Need for reduced manpower, as a single man can easily control and move a load weighing up to 5000 lbs., which weighs more than an average car. Staying within the bounds of safety, personnel aren’t exposed to unnecessary safety hazards
  • An air caster product requires no lubrication, has no moving parts, and doesn’t have a maintenance schedule. If dirty, they can be cleaned with soap and water, rather than requiring an industrial solvent
  • No complexity involved with the handling of the equipment, leading to no wastage of time or hassles.
  • Powered completely through compressed-air, rather than any other power source.
  • Minimized risks, as no extensive pushing or pulling is required
  • Ability to quickly move around objects and loads with no vibration. This is particularly beneficial for personnel who develop health conditions, as a result of handling machines and loads that vibrate.

If a manufacturer or floor manager is looking for a cost-effective, safe, and reliable solution for moving around heavy-load with omnidirectional maneuverability, then opting to get an air caster product from Hovair Systems can prove to be beneficial, both in the short and long term.